Plan d’maintenance Fiat Fullback Double Cab

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📖Fiat Fullback Double Cab: five-seat commercial utility and heavy towing workhorse care

Launched in 2016 through a technical partnership with Mitsubishi Motors, the Fiat Fullback Double Cab combines a full five-passenger cabin with a 1.52-metre load bed capable of transporting over one tonne of cargo. Going head-to-head with commercial stalwarts like the Ford Ranger, Toyota Hilux and Isuzu D-Max, it serves as a dual-purpose commercial workhorse and family hauler, requiring comprehensive Fiat Fullback maintenance to withstand the rigours of agricultural use, construction sites and heavy trailer towing.

Motive power is provided by the 2.4-litre MIVEC all-aluminium turbodiesel (150 hp or 180 hp) equipped with a robust 2.4-litre MIVEC timing chain and variable geometry turbocharger. Paired with a 6-speed manual or 5-speed automatic gearbox, the driveline channels torque through an Easy Select or Super Select four-wheel-drive system. The heavy-duty rear multi-leaf suspension springs and live axle provide immense carrying resilience, supporting up to a 3,100 kg braked towing capacity.

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Owner notes

The reassuring points, known weak spots and deadlines you should not let slip.

Reassuring points

Reliability

Accommodating five-passenger double cab combines practical family transportation with genuine commercial utility.
Impressive 1,045 kg payload rating and up to 3,100 kg braked towing capacity for demanding professional workloads.
All-aluminium 2.4 MIVEC turbodiesel engine offers strong low-end pulling power and decent motorway cruising fuel economy.
Robust Mitsubishi mechanical platform ensures wide aftermarket parts availability and proven commercial endurance.

Chronic weak spots

Keep an eye on

Diesel engine oil dilution: inspect the dipstick for oil level rising past the 'X' mark caused by unburnt fuel from interrupted DPF cycles.
4WD transfer case selector switches: check that 4WD high and low modes engage smoothly without flashing instrument cluster lights.
Rear leaf spring packs and damper bushings: inspect for cracked leaves and play caused by regular heavy payload carrying.
Manual clutch assembly: test for slipping or shudder when pulling away with heavy loads on steep gradients.
Chassis frame and tow bar mounting points: inspect for structural rust, distortion and off-road underbody impact damage.

Critical deadlines

Do not miss

Engine oil and filter renewal every 15,000 km or 12 months using approved low-ash synthetic oil (check oil level monthly).
Front and rear differential lubricants and transfer box oil replacement every 40,000 km or 24 months.
Manual or automatic transmission fluid renewal and prop-shaft greasing every 60,000 km or 36 months.
Brake fluid replacement, leaf spring U-bolt retorquing and chassis inspection every 24 months or 30,000 km.

Fréquences d'maintenance recommandées

Service markers for petrol/diesel versions. Exact intervals vary by engine and model year.

Oil change

Every 15 000 km

Every 1 year

Service

Every 15 000 km

Every 1 year

Brake pads

Every 30 000 to 40 000 km

Every 2 years

Poids ou puissance élevés : usure des number platettes accélérée sur certaines versions

Timing belt / chain

Timing chain - designed to last, no scheduled replacement

Battery (12 V)

Every 50 000 km

Every 4 years

Diesel particulate filter (DPF)

Every 100 000 km

Automatic regeneration while driving: regularly do 20 min on a fast road; preventive clean around 100,000 km

EGR valve

Every 80 000 km

Valve that soots up easily on diesels: a preventive clean avoids power loss and limp mode

Powertrains and average consumption

Average consumption from manufacturer data for the versions available in this generation.

Petrol and diesel powertrains

▾

Petrol, diesel or LPG versions. The intervals shown cover the usual mechanical jobs.

Fullback Double Cab

Estimated average budget

Standard cost

Servicing a Fiat Fullback Double Cab sits in line with the market average.

Simple oil change~100 €

Full service~240 €

Front brake pads~125 €

Tyres (set of 4)~450 €

Timing chain: no scheduled replacement.

* Indicative estimates for parts and labour.

Frequently asked questions about Fiat Fullback Double Cab

What are the common problems on the Fullback Double Cab?▾

Fullback Double Cab owners should especially watch: Diesel engine oil dilution: inspect the dipstick for oil level rising past the 'X' mark caused by unburnt fuel from interrupted DPF cycles. 4WD transfer case selector switches: check that 4WD high and low modes engage smoothly without flashing instrument cluster lights. Garajo includes these watch points so you can act early.

Does the Fullback Double Cab timing chain need to be replaced?▾

The Fullback Double Cab engine uses a timing chain designed to last the life of the engine, with no scheduled replacement. Listening for noise during a service is enough.

Where can I find the service book for the Fiat Fullback Double Cab?▾

Garajo offers a free digital service book, always up to date, with reminders and a detailed history for your Fiat Fullback Double Cab.

How much does it cost to service a Fiat Fullback Double Cab?▾

The service budget for a Fiat Fullback Double Cab sits in line with the market average. Allow about 240 € for a full service, for example. Garajo estimates your budget by powertrain and tracks what you actually spend, for free.

Which Fiat Fullback Double Cab powertrain is best for town use?▾

This model is only available as petrol/diesel. Fuel mix: 9 petrol versions ; 4 diesel versions. In town, petrol/LPG versions are usually the better match; diesel versions make more sense with regular long journeys.

Which Fiat Fullback Double Cab powertrain should you choose if you mostly drive on the motorway?▾

This model is only available as petrol/diesel. Fuel mix: 9 petrol versions ; 4 diesel versions. For regular motorway use, diesel versions of this model are usually the best fit (range and refinement at a steady speed).

Compatible engine oil

Which engine oil for Fiat Fullback Double Cab?

These links are limited to the engines of this generation when oil data is available.

5W-30 for Fiat Fullback Double Cab

Capacity : 8.3 lChrysler MS-11106FIAT 9.55535-S1 5W-30

Unsure between two viscosities?5W-30 vs 5W-40 0W-20 vs 5W-30 5W-30 vs 0W-30

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